Rocker switches are common electro-mechanical components used to close or open electrical connections. Solteam Electronics Corporatoin, a famous electronics manufacturer in Taiwan, sought cooperation with mechanical engineering students at National Taiwan University in order to get more insights of the design parameters of a typical rocker switch MR22 (see Fig. 1). This project mainly focused on two subjects, the first was the effects of geometric parameters on mechanical performance indices like maximum force required and stroke length, the second one was the validation of a simplified mathematical model predicting electrical contact resistance and the equilibrium temperature.
Fig. 1 Partially sectioned model of rocker switch MR22